I'm not sure if anyone will be able to offer any brilliant solutions, but I figure it's worth asking and getting it out there. Sorry this is long.
Hannah still has problems with humping, nipping, and chasing Otto at night - badly, and frantically. We have kept them in a 3.5'x1.5' cage every night for a month (this is Hannah's old cage) and they are fine in there. I'm happy we at least have a safe place where I know she'll behave.
Two nights ago we tried to move them into a 4'x2' cage, to give them more room, hoping to eventually allow them the whole 4'x8' pen. The first night she was fine, as far as we know, though she pooped everywhere, which isn't like her. The second night, she started going after Otto within seconds of me shutting the door. A little humping is fine, but she really launches herself at him frantically and I know her chasing him will cause him to retaliate. It's one thing when we're around, but since this happens at 5am usually, I know I won't be able to sleep if they're already not getting along at bedtime. We put them back in the little cage and she was fine again. They haven't spent many nights in the big cage, but it's open all day and the litter box is in there, so she's comfortable going in and out, and spending time chilling in there with Otto during the day.
I think part of it is displaced aggression - the new cage (even though she goes in it every day, just doesn't sleep there) made her nervous, and she went after Otto. But I'm not sure why being locked in the big pen area (they get locked in there during the day frequently) would cause chasing and issues. She seems to become much more territorial of food when they are locked in any area other than the small cage (she doesn't do this at breakfast for some reason, which is fed in the large pen - only at dinner time).
I'm tempted to just go from the little cage to the pen, since obviously the big cage isn't working for her. But I'm still worried about how she'll react in the big pen, considering her over the top reaction when we took the little cage away this week. Both cages are positioned in the pen area, so the location isn't changing.
Will she ever be comfortable living in the big pen with Otto? Does anyone have a similar experience with recently bonded (2 months ago) buns? I always hoped that their relationship would grow out of this with more cementing, but it seems to come back up whenever we move them out of the little cage. Having two bunnies in a tiny cage like that every night just isn't a long term solution I'm comfortable with.